Asset Integrity: Corrosion Mitigation in Complex Environments

Asset Integrity: Corrosion Mitigation in Complex Environments

Location

Duration

Online / In-class

5 Days

Contact with our Team

Sector:

Cross-Industry – General

Technical Focus Area:

Integrity & Metrology

About the Course

This course equips participants with the essential tools to recognize, assess, and control corrosion in environments where hydrocarbons and water interact — conditions commonly found in pipelines, tanks, vessels, and production equipment. Attendees will examine the underlying electrochemical processes, learn how to identify types of corrosion (such as CO₂, H₂S, MIC, and erosion-corrosion), and apply appropriate mitigation strategies based on system design and environmental exposure.

Learning Milestones

By the end of this course, participants will be able to:

- Understand corrosion mechanisms in oil, gas, and water processing systems.
- Identify common types of corrosion affecting pipelines and facility equipment.
- Evaluate corrosion risks based on process conditions and material compatibility.
- Select appropriate mitigation methods such as chemical inhibitors, coatings, and cathodic protection.
- Interpret data from corrosion monitoring tools and inspection methods.
- Apply industry best practices for corrosion control and materials selection.
- Analyze case studies and develop practical strategies for corrosion prevention.
- Understand regulatory and safety considerations in corrosion management.

Professional Audience

This course is ideal for professionals involved in measurement, instrumentation, and operations within the oil and gas sector, including:

- Instrumentation & Control Engineers
- Process Engineers
- Operations and Production Personnel
- Maintenance Technicians
- Field Engineers and Supervisors
- Measurement and Metering Specialists
- Quality Assurance and Compliance Officers
- Technical Consultants and Project Engineers
- Professionals transitioning into flow measurement roles

Modular Syllabus

Corrosion Principles and Material Performance

- Overview of Industrial Materials Used in Oil & Gas Systems

- Key Mechanical and Metallurgical Properties of Construction Alloys

- Overview of Destructive Testing and Mechanical Testing Methods

- Classification and Specification of Pipeline Materials (e.g., API and ASME Standards)

- Cost Impact of Corrosion Failures on Oil & Gas Operations

- Core Principles of Corrosion Science: Electrochemical Reactions and Redox Behavior

- Techniques for Basic Corrosion Rate Measurement and Evaluation

Forms of Corrosion in Oil, Gas, and Water Systems – Part I

- Understanding Electrochemical Corrosion in Dissimilar Metals (Galvanic)

- Identification and Assessment of Pitting and Localized Corrosion

- Impact of Stray Electrical Currents on Underground Infrastructure

- Subsurface Corrosion Processes in Buried Pipelines

- Mechanisms of Crevice Corrosion in Complex Geometries

- Introduction to Microbial Influences: Recognizing MIC in Water-Influenced Systems

Forms of Corrosion – Part II (Operational and Environmental Factors)

- Sour Service Corrosion: H₂S-Related Deterioration Mechanisms

- Challenges in Detecting and Managing Corrosion Under Insulation (CUI)

- Corrosion at Structural Support Points and Pipe Saddles

- High-Velocity Fluid Effects: Understanding Erosion–Corrosion

- Chloride-Induced Cracking: Stress Corrosion in Austenitic Alloys

- Material Boundary Degradation: Intergranular Attack Mechanisms

Mitigation and Protection Strategies

- Corrosion Prevention Through Design Optimization and Material Selection

- Fundamentals of Cathodic Protection Systems
* Galvanic (Sacrificial Anode) and Impressed Current Methods

- Coatings and Linings as Passive Barriers
* Surface Preparation, Application Types, and Environmental Considerations

- Industrial Paint Systems and Multi-Layer Coating Applications

- Introduction to Corrosion Inhibitors: Selection and Use in Production and Processing Systems

Corrosion Monitoring and Risk-Based Approaches

- Non-Destructive Thickness Monitoring: Ultrasonic and Radiographic Methods

- Visual and Embedded Monitoring with Corrosion Coupons

- Electronic and Resistance Probes for Real-Time Monitoring

- Smart Pipeline Inspection Tools (e.g., Intelligent Pigging Techniques)

- Introduction to Risk-Based Inspection (RBI) Methodologies for Corrosion Management

- Integration of Inspection Data into Long-Term Integrity Programs

Course Dates & Prices

Picture	Location	Date	Price	Enroll to the Course
	Istanbul (Turkey)	28/12/2026	3699 $	Enroll
	Cairo (Egypt)	28/12/2026	3699 $	Enroll