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Process Operations Troubleshooting & Performance Improvement

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Process Operations Troubleshooting & Performance Improvement

Location
MITC 1008
Duration
Online / In-class
5 Days

Sector:

Sector:

Technical Focus Area: 

Technical Focus Area: 

About the Course

Troubleshooting is more than fixing symptoms—it’s a structured way to restore stability, protect safety, and improve profitability. This course builds core competencies for modern operations: integrating production and maintenance, measuring what matters, and applying a standard troubleshooting workflow from detection to root cause and sustained fix.
You will practice failure analysis, risk assessment, inventive problem-solving tools, and scenario-based decision-making. We’ll also address the human side—communication, leadership, and error traps—so your team collaborates effectively under pressure and converts lessons learned into better standards and routines.

Objectives

By the end of this course, participants will be able to:
- Explain the elements of an effective operational process and how to measure it.
- Select and apply the optimal mix of maintenance improvement tactics (RCM/TPM/CBM/TBM/RTF/DOM/SLU).
- Use a structured troubleshooting workflow to diagnose and stabilize process upsets.
- Conduct rapid risk identification, assessment, and control during incidents.
- Apply RCFA tools and the “112 tools & techniques” mindset to resolve recurring issues.
- Build an operations resource/support “blueprint” and close capability gaps via gap analysis.
- Design and use KPIs and performance models to prioritize actions and verify results.
- Manage human factors: communication, handovers, and error reduction in the field.
- Develop a 90-day action plan and audit-ready standards for sustained improvement.

Who Should Attend

- Engineering & Technical Managers / Supervisors
- Maintenance Planners & Coordinators
- Operations / Manufacturing Managers & Supervisors
- Foremen / Team Leaders
- Plant, Process Systems & Section Engineers

Course Program

Modern Operations Practice & Performance Foundations

- Review of current operational practice amid economic pressures
- Integrating maintenance and production for a world-class operations function
- Generic performance model (6-point scale): speed, quality, cost, safety
- Variability analysis and loss mapping
- The “10-Point Plan” and the role of the planning department
- Maturity indexing: where you are and how to improve
- **Activity/Workshop:** Build a baseline performance dashboard and maturity index

Course Dates & Prices

Picture
Location
Starting Date
Price
Enrollment
Online
19/10/2025
1799 $
Dubai (UAE)
20/10/2025
2549 $
Dubai (UAE)
20/10/2025
2799$
Cairo (Egypt)
27/10/2025
2549 $
Online
27/10/2025
1799 $
Online
03/11/2025
1799 $
Dubai (UAE)
10/11/2025
2799 $
Muscat (Oman)
10/11/2025
2799 $
Dubai (UAE)
17/11/2025
2799 $
Online
17/11/2025
1799 $
Muscat (Oman)
24/11/2025
2799 $
Online
24/11/2025
1799 $
Online
24/11/2025
1799 $
Dubai (UAE)
01/12/2025
2799 $
Online
01/12/2025
1799 $
Online
01/12/2025
1799 $
London (UK)
01/12/2025
3299 $
Dubai (UAE)
08/12/2025
2799$
Online
08/12/2025
1699 $
Istanbul (Turkey)
15/12/2025
2799 $
Dubai (UAE)
15/12/2025
2799 $
Online
15/12/2025
1799 $
Kuala Lumpur (Malaysia)
22/12/2025
3899$
Doha (Qatar)
22/12/2025
2799 $
Kuala Lumpur (Malaysia)
22/12/2025
3899$
Online
29/12/2025
1799 $
Dubai (UAE)
29/12/2025
2799$
Istanbul
29/12/2025
2549 $
Online
29/12/2025
1799 $
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