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Operational Excellence Masterclass for Process Industries

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Operational Excellence Masterclass for Process Industries

Location
MITC 1013
Duration
Online / In-class
5 Days

Sector:

Sector:

Technical Focus Area: 

Technical Focus Area: 

About the Course

Operational excellence is a management system—linking processes, people, and strategy—to consistently deliver safe, reliable, and cost-effective outcomes. This course demystifies OpEx for the process industry, translating best-practice tools into day-to-day behaviors and governance that drive measurable results.
You will learn to diagnose risks and performance gaps, craft an improvement roadmap, and integrate reliability, quality, and cost systems with leadership and culture. Jargon is minimized, practicality is maximized: templates, checklists, and case exercises help you apply concepts immediately.
For professionals pursuing advanced study or certification, the program provides a solid foundation and a clear path to embed OpEx disciplines, sustain gains, and scale impact across the organization.

Objectives

By the end of this course, participants will be able to:
- Explain best-practice OpEx principles for process industries and how they interlock.
- Assess safety and operational risks; apply PTW, HAZOP, and incident learning effectively.
- Design a reliability and continuity plan that strengthens resilience and uptime.
- Apply Lean/Six Sigma to reduce variation, losses, and wastes across value streams.
- Build cost and asset management controls that support lifecycle decisions.
- Create a tailored OpEx roadmap aligned with strategy, KPIs, and benefits tracking.
- Establish SOPs, error-proofing, and quality assurance for right-first-time outcomes.
- Lead change: engage, empower, and develop competencies for sustainable improvement.
- Implement a CI governance model (reviews, dashboards, problem-solving cadence).

Who Should Attend

- Operations Professionals and Process Engineers
- Reliability & Maintenance Professionals
- Safety/HSE Professionals
- Quality & Continuous Improvement Practitioners
- Plant/Production Supervisors and Managers

Course Program

Safety, Risk & Operational Discipline

- Safety first: culture, leadership, and behavioral safety
- Risk assessment fundamentals and bow-tie thinking
- Permits to Work (PTW), HAZOP, and complementary systems
- Near miss, incident & accident analysis; learning loops
- Building a complete Safety Management System
- Integrating safety with operations and maintenance routines
- KPI essentials for HSE and process safety
- **Activity/Workshop:** Rapid HAZOP/LOTO scenario and incident learning review

Course Dates & Prices

Picture
Location
Starting Date
Price
Enrollment
Online
19/10/2025
1799 $
Dubai (UAE)
20/10/2025
2549 $
Dubai (UAE)
20/10/2025
2799$
Cairo (Egypt)
27/10/2025
2549 $
Online
27/10/2025
1799 $
Online
03/11/2025
1799 $
Dubai (UAE)
10/11/2025
2799 $
Muscat (Oman)
10/11/2025
2799 $
Dubai (UAE)
17/11/2025
2799 $
Online
17/11/2025
1799 $
Muscat (Oman)
24/11/2025
2799 $
Online
24/11/2025
1799 $
Online
24/11/2025
1799 $
Dubai (UAE)
01/12/2025
2799 $
Online
01/12/2025
1799 $
Online
01/12/2025
1799 $
London (UK)
01/12/2025
3299 $
Dubai (UAE)
08/12/2025
2799$
Online
08/12/2025
1699 $
Istanbul (Turkey)
15/12/2025
2799 $
Dubai (UAE)
15/12/2025
2799 $
Online
15/12/2025
1799 $
Kuala Lumpur (Malaysia)
22/12/2025
3899$
Doha (Qatar)
22/12/2025
2799 $
Kuala Lumpur (Malaysia)
22/12/2025
3899$
Online
29/12/2025
1799 $
Dubai (UAE)
29/12/2025
2799$
Istanbul
29/12/2025
2549 $
Online
29/12/2025
1799 $
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