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Availability, Cost & Risk: Data-Driven Asset Decision-Making

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Availability, Cost & Risk: Data-Driven Asset Decision-Making

Location
MITC 1028
Duration
Online / In-class
5 Days

Sector:

Sector:

Technical Focus Area: 

Technical Focus Area: 

About the Course

Leading plants don’t guess—they model. This course shows how to turn failure data into confident decisions about maintenance strategy, crew sizing, spare parts policies, inspection intervals, and the repair/replace threshold. You’ll learn to quantify risk, consequence, and remaining life (via RBI and FFS), then connect those insights to economic levers (downtime cost, OPEX/CAPEX, cash flow) in a practical CMMS-enabled workflow.
Through hands-on exercises, you’ll analyze failure distributions, build risk matrices, optimize PM/PdM mixes, and size inventories and crews for maximum availability. The result is a transparent, defensible playbook that aligns safety objectives with profitability—so your teams act early, spend wisely, and extend asset life.

Objectives

By the end of this course, participants will be able to:
- Identify dominant failure modes/mechanisms and their impact on reliability and cost.
- Apply FMEA and Weibull analysis (incl. censored/3-parameter fits) to real failure data.
- Quantify the business value of PM/PdM using availability and downtime economics.
- Optimize PM/PdM content, intervals, and inspection scope using RBI principles.
- Perform FFS screening to support run/repair/replace decisions.
- Determine optimal spare parts levels and preservation using demand/risk models.
- Right-size maintenance crews and structure using workload and readiness metrics.
- Build repair/replace financial cases (LCC, NPV, payback, risk sensitivity).
- Integrate decisions into CMMS with KPIs, governance, and continuous improvement.

Who Should Attend

- Operations, Technical Production, and Service Professionals
- Maintenance & Reliability Engineers/Technicians
- Inspection/Integrity & Risk Analysts
- Project/Turnaround and Asset Managers
- Supervisors responsible for metering, regulation, and precision measurements

Course Program

Asset Management Foundations & Failure Analysis

- Physical Asset Management overview; PM/PdM paradigm and decision flow
- Failure behavior: infant mortality, random, wear-out; six patterns in practice
- FMEA structure: functions, functional failures, failure modes, effects, criticality
- Weibull analysis: 2- and 3-parameter fits, censored data, KS goodness-of-fit
- MTBF/MTTR, inherent vs. achieved availability; bad-actor analysis
- Linking physics of failure to detectable symptoms (PdM channels)
- **Activity/Workshop:** FMEA + Weibull on a pump/compressor dataset; identify leverage points

Course Dates & Prices

Picture
Location
Starting Date
Price
Enrollment
Online
19/10/2025
1799 $
Dubai (UAE)
20/10/2025
2549 $
Dubai (UAE)
20/10/2025
2799$
Cairo (Egypt)
27/10/2025
2549 $
Online
27/10/2025
1799 $
Online
03/11/2025
1799 $
Dubai (UAE)
10/11/2025
2799 $
Muscat (Oman)
10/11/2025
2799 $
Dubai (UAE)
17/11/2025
2799 $
Online
17/11/2025
1799 $
Muscat (Oman)
24/11/2025
2799 $
Online
24/11/2025
1799 $
Online
24/11/2025
1799 $
Dubai (UAE)
01/12/2025
2799 $
Online
01/12/2025
1799 $
Online
01/12/2025
1799 $
London (UK)
01/12/2025
3299 $
Dubai (UAE)
08/12/2025
2799$
Online
08/12/2025
1699 $
Istanbul (Turkey)
15/12/2025
2799 $
Dubai (UAE)
15/12/2025
2799 $
Online
15/12/2025
1799 $
Kuala Lumpur (Malaysia)
22/12/2025
3899$
Doha (Qatar)
22/12/2025
2799 $
Kuala Lumpur (Malaysia)
22/12/2025
3899$
Online
29/12/2025
1799 $
Dubai (UAE)
29/12/2025
2799$
Istanbul
29/12/2025
2549 $
Online
29/12/2025
1799 $
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