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Refractory Engineering: Selection, Installation & Testing

Refractory lining installation with gauges and inspection diagrams.

Refractory Engineering: Selection, Installation & Testing

Location
MITC 1012
Duration
Online / In-class
5 Days

Sector:

Industrial & Energy – Mechanical Systems

Technical Focus Area: 

Operational Excellence & Performance (OPEX)

About the Course

Refractories are critical barriers in high-temperature equipment—furnaces, kilns, heaters, boilers, gasifiers—where premature lining failure drives unplanned outages, safety risks, and major cost. This course translates refractory science into field-ready practice: how composition, microstructure, and form influence resistance to temperature, mechanical load, thermal shock, abrasion, corrosion/slag attack, and creep.

Learning Milestones

By the end of this course, participants will be able to:

- Classify refractory families by chemistry, form, and manufacturing route for specific services.
- Explain key properties (thermal, mechanical, chemical) and their impact on performance.
- Select fit-for-purpose materials and designs for furnaces, kilns, heaters, and boilers.
- Apply ASTM-aligned testing (physical/chemical/thermomechanical) and interpret results.
- Specify and oversee correct installation techniques for bricks and monolithics.
- Plan controlled drying/curing/heating to avoid steam spalling and cracks.
- Inspect linings in install and operation; detect early deterioration and defects.
- Perform structured failure analysis (RCA) to address root causes and improve reliability.
- Develop inspection/maintenance checklists and repair strategies that reduce downtime.

Professional Audience

- Refractory Engineers and Supervisors
- Maintenance & Reliability Engineers (high-temperature assets)
- Process/Operations Engineers for fired equipment and kilns
- QA/Inspection Personnel working with refractory linings
- Technical Managers and Shutdown/Turnaround Planners

Modular Syllabus

Fundamentals & Standards—Refractories in Industry

- Role of refractories in high-temperature processes and asset integrity

- Categories by chemistry: basic, high-alumina, silica, SiC, carbon, zirconia

- Categories by form: bricks/shapes vs. monolithics (castables, gunning, ramming, plastics)

- Overview of ASTM standards for refractories and test methods

- Manufacturing technologies and implications for microstructure/performance

- Safety and environmental considerations in manufacture and use

- **Activity/Workshop:** Map service conditions of a heater/boiler/kiln to candidate refractory systems

Course Dates & Prices

Picture
Location
Date
Price
Enroll to the Course
Kuala Lumpur (Malaysia)
27/07/2026
4099 $
Enroll
Dubai (UAE)
27/07/2026
3799 $
Enroll
Istanbul (Turkey)
27/07/2026
3699 $
Enroll
Online
27/07/2026
1499 $
Enroll
Online
03/08/2026
1499 $
Enroll
Cairo (Egypt)
03/08/2026
3699 $
Enroll
Dubai (UAE)
03/08/2026
3799$
Enroll
Dubai (UAE)
10/08/2026
3799 $
Enroll
Istanbul (Turkey)
10/08/2026
3699 $
Enroll
Online
10/08/2026
1499 $
Enroll
Online
17/08/2026
1499 $
Enroll
Dubai (UAE)
17/08/2026
3799 $
Enroll
Cairo (Egypt)
17/08/2026
3699 $
Enroll
Online
24/08/2026
1499 $
Enroll
Dubai (UAE)
24/08/2026
3799$
Enroll
Online
31/08/2026
1499 $
Enroll
London (UK)
31/08/2026
4099 $
Enroll
Istanbul (Turkey)
31/08/2026
3699 $
Enroll
Dubai (UAE)
31/08/2026
3799 $
Enroll
Online
07/09/2026
1499 $
Enroll
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