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Predictive Intelligence: Vibration Analysis & Diagnostics

Vibration spectrum and trend plot alongside predictive alerts dashboard.

Predictive Intelligence: Vibration Analysis & Diagnostics

Location
MITC 1021
Duration
Online / In-class
5 Days

Sector:

Industrial & Energy – Rotating Equipment

Technical Focus Area: 

Rotating Equipment & Turbomachinery (ROT)

About the Course

Machines age, wear, and fail—often in predictable ways. This course teaches the physics and patterns behind machinery failures (wear, fatigue, bearings/seals) and maps them to the signals you can measure. You’ll learn to deploy predictive maintenance (PdM) techniques—vibration, thermography, ultrasonics, and tribology—so you can detect faults early, plan interventions, and avoid catastrophic breakdowns.
With a strong emphasis on vibration analysis, you’ll practice spectrum interpretation (FFT), demodulation/enveloping, high-frequency detection, and resonance identification/cure. We’ll connect diagnostics to reliability methods (Weibull/statistics) and show how to integrate PdM into your maintenance plan, complete with alarm strategies, reporting, KPIs, and cost/benefit tracking.
By the end, you’ll have a practical framework and toolset to build or upgrade a predictive maintenance program that’s technically sound, economically justified, and operationally sustainable.

Learning Milestones

By the end of this course, participants will be able to:

- Apply machine failure analysis techniques to diagnose underlying causes.
- Explain PdM principles and select appropriate technologies for each failure mode.
- Configure and use vibration analysis (sensors, FFT, demodulation) for fault detection.
- Interpret thermographic, ultrasonic, and oil analysis results to corroborate vibration findings.
- Use reliability statistics to set thresholds, prioritize work, and estimate risk.
- Build alarm schemes and diagnostic workflows that reduce false positives/negatives.
- Optimize maintenance resources through data-driven planning and scheduling.
- Quantify PdM value with KPIs and cost analysis to sustain management support.
- Integrate PdM into the overall maintenance strategy with clear roles and reports.

Professional Audience

- Supervisors and Team Leaders in Maintenance/Production
- Maintenance & Reliability Engineers/Technicians
- Vibration/Condition Monitoring Specialists
- Mechanical/Rotating Equipment Engineers
- Operations/Manufacturing Engineers seeking uptime and quality gains

Modular Syllabus

Understanding Failures—Mechanisms, Modes & Evidence

- Machine failure analysis fundamentals

- Wear & tribology (adhesive/abrasive, lubrication regimes)

- Fatigue mechanisms and crack initiation/propagation

- Bearing and seal failure modes & signatures

- Failure documentation and evidence collection

- Links from failure mechanisms to measurable PdM indicators

- Intro to reliability terms: failure rate, MTBF, availability

- **Activity/Workshop:** Failure autopsy: classify real-world defects and map to signals

Course Dates & Prices

Picture
Location
Starting Date
Price
Enrollment
Dubai (UAE)
29/12/2025
2999 $
Online
05/01/2026
2299 $
Online
05/01/2026
2299 $
Dubai (UAE)
12/01/2026
2749 $
Dubai (UAE)
12/01/2026
2999$
Cairo (Egypt)
19/01/2026
2749 $
Online
19/01/2026
2299 $
Online
26/01/2026
2299 $
Muscat (Oman)
29/01/2026
2999 $
Dubai (UAE)
02/02/2026
2999 $
Muscat (Oman)
16/02/2026
2999 $
Online
16/02/2026
2299 $
Online
23/02/2026
2299 $
Dubai (UAE)
23/02/2026
2999 $
Online
02/03/2026
2299 $
Online
09/03/2026
2299 $
London (UK)
09/03/2026
3499 $
Dubai (UAE)
09/03/2026
2999$
Online
16/03/2026
2299 $
Istanbul (Turkey)
16/03/2026
2999 $
Dubai (UAE)
16/03/2026
2999 $
Online
23/03/2026
2299 $
Kuala Lumpur (Malaysia)
23/03/2026
4099$
Doha (Qatar)
23/03/2026
2999 $
Kuala Lumpur (Malaysia)
30/03/2026
4199$
Online
30/03/2026
2299 $
Dubai (UAE)
06/04/2026
2999$
Istanbul
06/04/2026
2749 $
Online
06/04/2026
2299 $
Dubai (UAE)
13/04/2026
2999$
Cairo (Egypt)
13/04/2026
2749 $
Online
20/04/2026
2299 $
Dubai (UAE)
27/04/2026
2999$
Online
27/04/2026
2299 $
London (UK)
27/04/2026
3499 $
Istanbul (Turkey)
04/05/2026
2749 $
Dubai (UAE)
04/05/2026
2999$
Kuala Lumpur (Malaysia)
11/05/2026
4099$
Online
11/05/2026
2299 $
Doha (Qatar)
11/05/2026
2999 $
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