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Industrial Excellence: Strategic Processes for Operations Mastery

Dashboard showing OEE, energy intensity, and profit leakage map.

Industrial Excellence: Strategic Processes for Operations Mastery

Location
Duration
Online /In-Class
5 days

Sector:

Cross-Industry – Energy Management

Technical Focus Area: 

Energy Management & Efficiency (ENM)

Picture
Location
Starting Date
Price
Enrollment

About the Course

Sustainable optimization starts with integrity. This course links asset integrity management (AIM), inspection/maintenance, and operating windows to stable, high-throughput operations. You’ll quantify benefits using OPE/OEE-style KPIs and embed management of change (MOC) so process changes improve—not jeopardize—long-term reliability.
On the optimization front, you’ll apply process control fundamentals, develop simple process models, use heat integration and pinch technology, and tune exchanger trains and utilities for minimum energy per unit throughput.
The energy management track covers standards and programs, benchmarking, incentives, and a structured approach to energy conservation—from opportunity identification and screening to techno-economic evaluation and implementation planning—delivering measurable cost, emissions, and reliability gains.

Learning Milestones

By the end of this course, participants will be able to:

- Explain the drivers, benefits, and strategies of plant optimization and energy conservation.
- Integrate AIM, condition monitoring, and operating windows to maximize availability and reliability.
- Identify and prioritize high-value energy savings in utilities and process units.
- Apply process control, modeling, and simulation to optimize key operating variables.
- Use heat integration, pinch analysis, and exchanger train optimization to reduce energy intensity.
- Build a compliant, business-aligned energy management program and roadmap.
- Perform technical and economic evaluations (CAPEX/OPEX, payback, NPV) of alternatives.
- Reduce interruptions via robust MOC, inspection, and maintenance strategies.
- Track benefits using OPE/OEE and energy KPIs to minimize operating costs.

Professional Audience

- Process Plant Supervisors and Operations/Production Engineers
- Plant Engineers and Operators
- Maintenance Engineers and Technicians
- Reliability & Energy/Utilities Engineers
- Technical staff focused on refinery/chemical plant profitability and efficiency

Modular Syllabus

Integrity First—Operations, Reliability & Economics

- Overview of plant optimization & energy conservation; value case

- Asset Integrity Management (AIM): integrating operations/inspection/maintenance

- Operating Windows (OW): throughput within integrity limits; documentation & governance

- Condition monitoring & assessment (process and mechanical)

- Management of Change (MOC): linking engineering, operations, maintenance

- How operations & maintenance practices impact reliability and energy

- Process plant economics: margins, constraints, and bottlenecks

- **Activity/Workshop:** Define OW and integrity KPIs for a critical unit

Course Dates & Prices

Picture
Location
Starting Date
Price
Enrollment
Dubai (UAE)
29/12/2025
2999 $
Online
05/01/2026
2299 $
Online
05/01/2026
2299 $
Dubai (UAE)
12/01/2026
2749 $
Dubai (UAE)
12/01/2026
2999$
Cairo (Egypt)
19/01/2026
2749 $
Online
19/01/2026
2299 $
Online
26/01/2026
2299 $
Muscat (Oman)
29/01/2026
2999 $
Dubai (UAE)
02/02/2026
2999 $
Muscat (Oman)
16/02/2026
2999 $
Online
16/02/2026
2299 $
Online
23/02/2026
2299 $
Dubai (UAE)
23/02/2026
2999 $
Online
02/03/2026
2299 $
Online
09/03/2026
2299 $
London (UK)
09/03/2026
3499 $
Dubai (UAE)
09/03/2026
2999$
Online
16/03/2026
2299 $
Istanbul (Turkey)
16/03/2026
2999 $
Dubai (UAE)
16/03/2026
2999 $
Online
23/03/2026
2299 $
Kuala Lumpur (Malaysia)
23/03/2026
4099$
Doha (Qatar)
23/03/2026
2999 $
Kuala Lumpur (Malaysia)
30/03/2026
4199$
Online
30/03/2026
2299 $
Dubai (UAE)
06/04/2026
2999$
Istanbul
06/04/2026
2749 $
Online
06/04/2026
2299 $
Dubai (UAE)
13/04/2026
2999$
Cairo (Egypt)
13/04/2026
2749 $
Online
20/04/2026
2299 $
Dubai (UAE)
27/04/2026
2999$
Online
27/04/2026
2299 $
London (UK)
27/04/2026
3499 $
Istanbul (Turkey)
04/05/2026
2749 $
Dubai (UAE)
04/05/2026
2999$
Kuala Lumpur (Malaysia)
11/05/2026
4099$
Online
11/05/2026
2299 $
Doha (Qatar)
11/05/2026
2999 $
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